Linkcon Thermal Technology manufactures different kinds of tunnel kilns , suitable for sanitay ware , tableware , solar crucible , alumina balls , rare earth minerals , heavy clay bricks , abrasives , refractory etc .
Product Description
Features :Tunnel kilns represent a pivotal advancement in the realm of ceramic and brick manufacturing, offering unparalleled efficiency, consistent quality, and environmental benefits. This comprehensive write-up delves into the myriad features and advantages of tunnel kilns, highlighting how they have revolutionized industrial firing processes.
Unmatched Efficiency and Productivity
At the core of tunnel kiln technology lies its exceptional efficiency. Unlike traditional batch kilns, tunnel kilns operate continuously. Materials are loaded on kiln cars at the entrance, then slowly move through the kiln where they are heated, fired, and cooled before exiting. This continuous process significantly reduces the downtime associated with loading and unloading, enabling around-the-clock production. Moreover, the controlled environment within a tunnel kiln allows for precise temperature adjustments, ensuring that energy is used as efficiently as possible. This not only maximizes output but also minimizes energy consumption, leading to reduced operational costs.
Consistent Quality and Uniform Firing
One of the most significant benefits of tunnel kilns is their ability to maintain a uniform temperature throughout the firing zone. This consistency ensures that all pieces are fired under the same conditions, resulting in uniform quality across the entire batch. In contrast, traditional kilns can experience temperature variations, leading to inconsistent firing and potential defects. Tunnel kilns eliminate this issue, providing manufacturers with the confidence that every piece meets the desired quality standards.
Enhanced Environmental Performance
Environmental sustainability is increasingly becoming a priority for manufacturers, and tunnel kilns offer significant advantages in this area. Due to their efficient use of energy, tunnel kilns emit fewer greenhouse gases compared to traditional firing methods. Additionally, many tunnel kilns are designed to recapture and reuse heat, further reducing their environmental footprint. This not only helps manufacturers comply with stringent environmental regulations but also contributes to a more sustainable future.
Advanced Control and Automation
The integration of advanced control systems and automation is another hallmark of modern tunnel kilns. These systems allow for precise control over temperature, humidity, and firing duration, enabling manufacturers to optimize their processes for different materials and products. Automation also reduces the need for manual intervention, lowering labor costs and minimizing the risk of human error. As a result, manufacturers can achieve a higher degree of consistency and quality in their products.
Versatility and Adaptability
Tunnel kilns are incredibly versatile and can be adapted to suit a wide range of materials, including ceramics, bricks, tiles, and even advanced materials like technical ceramics and composites. This adaptability makes tunnel kilns an ideal solution for manufacturers looking to expand their product range or improve their existing processes. Furthermore, tunnel kilns can be customized to handle different sizes and shapes of products, providing manufacturers with the flexibility to meet the changing demands of the market.
Long-term Durability and Reliability
Designed for continuous operation, tunnel kilns are built to last. Their robust construction and high-quality materials ensure long-term durability and reliability, minimizing downtime and maintenance costs. Manufacturers can depend on tunnel kilns to deliver consistent performance year after year, making them a wise investment for any operation focused on long-term productivity and growth.
Conclusion
Tunnel kilns stand at the forefront of firing technology, offering a combination of efficiency, quality, environmental sustainability, and advanced control that is unmatched by traditional kilns. Their ability to deliver consistent results, adapt to various materials, and operate with minimal environmental impact makes them an invaluable asset in the modern manufacturing landscape. As technology continues to advance, the capabilities of tunnel kilns will only expand, further solidifying their role as a cornerstone of industrial production. Whether for ceramics, bricks, or advanced materials, tunnel kilns offer a pathway to enhanced productivity, quality, and sustainability.
Detailed Photos
Product Parameters
| Item |
Name |
Unit |
Technical data |
Remark |
| 1 |
The kinds |
|
Applicable for hi-grade sanitary ware |
One time firing |
| 2 |
Production capacity |
Per year |
300000-1.2millions pcs per year |
|
| 3 |
Kiln length |
m |
60-120m |
|
| |
The inner width of kiln |
m |
2.0-3.5m |
Useful width:3.5m |
| |
The height of kiln |
m |
≤0.9 |
|
| 4 |
Workday |
Days |
330 |
|
| 5 |
Pass rate |
% |
≥95 |
|
| 6 |
Firing cycle |
h |
12~18 |
Can be adjusted |
| 7 |
Size of kiln car |
mm |
2460×1560, 3360×1650 |
W× L |
| 8 |
Applied loading size of kiln car |
mm |
2500×1500×900, 3200×1600 |
L×W×H |
| 9 |
Quantity of kiln car |
set |
85-145 |
|
| 10 |
Shed board |
mm |
500mm |
|
| 11 |
Loading quantity of kiln car |
PCS/CAR |
Average 23 |
Loading mixture |
| 12 |
Firing temperature |
ºC |
1180~1250 |
Be adjusted by production's requirement |
| 14 |
Firing atmosphere |
|
oxidizing flame |
|
| 15 |
Fuel |
|
Natural gas |
About 8500Kcal/Nm3 |
| 16 |
Quantity of firing burner |
Pcs |
76-128 |
Brand: Germany Krom |
| 17 |
Control group for temperature |
Group |
8-22 |
Includes one for quick cooling |
| 18 |
Temperature difference |
ºC |
≤±5 |
keeping temperature in firing section |
| 19 |
Unit consume |
Kcal/Kg |
≤1150 |
|
| 21 |
Operation for kiln car |
|
completely automatic enter and out |
|
| 22 |
Control mean for temperature |
PLC |
automatic control |
firing in proportion |
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